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Showroom 4040 aluminium profile with 2dof seat mover

Discussion in 'DIY Motion Simulator Projects' started by Meawto, Jan 9, 2017.

Page 1 of 2
  1. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    - 336Coins
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    hello this is my project for seatmover with aluminium profile. for less space room and non welding rig
    (download may-cad file here https://drive.google.com/open?id=0B2uC4zudtNqXTWFkVWFOQTFNNk0)

    15227906_1240767165998051_1849900826_n.jpg


    my system use arduino uno with ibt-2 h-bridge and 2 hall effect pots
    with SMC3 firmware
    15252524_1246048868803214_6837769527561839798_o.jpg

    14656241_1188104394597662_2787100064107270685_n.jpg 15326034_1250340145040753_7385776273434746398_o.jpg 15326296_1250340108374090_9045786760266183897_o.jpg

    aluminium profile arrived !! :D

    15319146_1245145238893577_3527458052206974969_n.jpg 15241268_1245914795483288_8846895922034231191_n.jpg

    x2 worm gear motor from motion dynamic australia

    15272225_1246412905433477_6980491968539660752_o.jpg 15304407_1246412908766810_1840657772572909018_o.jpg

    this is my motors shaft

    14359228_1162964503778318_8871169416683082838_n.jpg

    need to swap those shaft side !!

    15241287_1248072511934183_7218611572626754473_n.jpg 15326531_1248100688598032_8699547624193200004_n.jpg

    Meow !! brb

    15355748_1251843608223740_2415799624474287188_n.jpg
    • Like Like x 2
    Last edited: Jan 10, 2017
    Meawto, Jan 9, 2017
    #1
  2. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    ok this is how i mount the sensor and motor arms

    14938031_10205870210154762_1994349972_n.jpg 14962935_1214304245311010_1102047015_n.jpg 15320410_1254162201325214_1342233280_n.jpg 15356916_10206104830420122_1462838657_n.jpg 14962242_1214302521977849_1474910792_n.jpg

    recaro is comming :cheers

    15171262_1243526519055449_5870584315335244491_n.jpg 15202564_1243526495722118_6320708594922209412_n.jpg
    • Like Like x 3
    Meawto, Jan 9, 2017
    #2
  3. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    let's make the cockpit !!
    15252512_1246264428781658_2258114248916664419_o.jpg 15271920_1246264318781669_4915157151856745302_o.jpg 15271922_1248935888514512_9087444470501406493_o.jpg
    15325297_1250340058374095_728475698058466500_o.jpg 15271792_1250340045040763_3582365720224842367_o.jpg 15355592_1250340191707415_6798819486763107991_n.jpg

    15369773_1254162254658542_1439509273_o.jpg 15369072_1252558461485588_8711178223865715999_o.jpg 15250884_1249926111748823_4344351221837600467_o.jpg

    Pid test

    Last edited: Jan 10, 2017
    Meawto, Jan 9, 2017
    #3
  4. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    first test
    Meawto, Jan 9, 2017
    #4
  5. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    Location:
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    - 336Coins
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    now i have change heatsink of ibt-2 for more performance

    15776128_1291786357562798_1213473508_o.jpg

    keep everything inside and it's done !!
    15909554_1305909459483821_489230601_n.jpg 15870467_1305909466150487_306441989_n.jpg 15878766_1305909462817154_1054344626_n.jpg
    • Like Like x 2
    Meawto, Jan 9, 2017
    #5
  6. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    add this for 12v fan rpm control (speed by temperature)
    SAM_6326.jpg

    • Like Like x 2
    Meawto, Jan 10, 2017
    #6
  7. obobo

    obobo Active Member

    Joined:
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    Location:
    France
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    nice futur professionnal project ...
    obobo, Jan 10, 2017
    #7
  8. lilted86

    lilted86 Member

    Joined:
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    My Motion Simulator:
    2DOF, DC motor, Arduino, SimforceGT
    awesome project!!!!!
    lilted86, Jan 12, 2017
    #8
  9. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    Location:
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    - 336Coins
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    Better effect with TAKATA belt

    16295699_1341526965910618_1506935333_n.jpg
    16344281_1341526952577286_20077440_n.jpg
    Meawto, Jan 28, 2017
    #9
  10. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    Messages:
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    Location:
    Thailand
    Balance:
    - 336Coins
    Ratings:
    +43 / 1 / -0
    My Motion Simulator:
    2DOF, DC motor, Arduino
    Update

    Replace U-joint hold with laser cut and new hole for box

    IMG_6325.jpg
    IMG_6326.jpg
    IMG_6329.jpg
    IMG_6331.jpg
    IMG_6333.jpg

    Attached Files:

    • Like Like x 4
    Meawto, Feb 24, 2017
    #10
  11. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    Location:
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    - 336Coins
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    new update

    prepare for making long shoulder mount for better effect

    17357722_1886217271593436_286307579_o.jpg 17373010_1886217264926770_1070414537_o.jpg
    Meawto, Mar 27, 2017
    #11
  12. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    Location:
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    nearly finish :D
    17690670_1892431984305298_332763953_n.jpg
    • Like Like x 2
    Meawto, Mar 31, 2017
    #12
  13. bodgy

    bodgy Member

    Joined:
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    My Motion Simulator:
    2DOF, DC motor, JRK, Motion platform
    Nice electrical enclosure and great fabrication work! Looks like you are really putting some time and thought into the build.
    bodgy, Mar 31, 2017
    #13
  14. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    - 336Coins
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    +43 / 1 / -0
    My Motion Simulator:
    2DOF, DC motor, Arduino
    After a long weekend in thailand. finally i'm finish my work :)

    IMG_0382.JPG
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    IMG_0393.JPG


    Test Video
    • Like Like x 1
    Meawto, May 2, 2017
    #14
  15. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

    Joined:
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    Innovative tech specialist for NGOs
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    148,844Coins
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    +10,920 / 54 / -2
    My Motion Simulator:
    3DOF, DC motor, JRK
    Nice to see your rig in action, well done :thumbs

    In the video it seems the lever to rod angle is very acute, which is inefficient and strains the motors. About 40 degrees up and down from the lever being at a right angle to the rod is the most effective use of motor torque.
    • Informative Informative x 2
    noorbeast, May 3, 2017
    #15
  16. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    hug:
    18199110_1451603988247700_473268700649814418_n.jpg 18221822_1451603968247702_6994202062733687488_n.jpg 18222335_1451603964914369_6774793796850278956_n.jpg 18268222_1451603984914367_2767781001363275436_n.jpg 18280986_1450468695027896_436417815_n.jpg



    and the old rod end
    Last edited: May 3, 2017
    Meawto, May 3, 2017
    #16
  17. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    Location:
    Thailand
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    +43 / 1 / -0
    My Motion Simulator:
    2DOF, DC motor, Arduino
    18839525_1492168314191267_7393288065874866451_o.jpg

    เสาสั้น.png

    เสายาว.png
    Meawto, Jun 4, 2017
    #17
  18. mirkobastianini

    mirkobastianini Active Member

    Joined:
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    Occupation:
    informatic
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    italy
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    1,300Coins
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    +77 / 2 / -0
    My Motion Simulator:
    2DOF
    Hi ! Where did you buy your lever? How you have choose length? thanks :)
    mirkobastianini, Jun 8, 2017
    #18
  19. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

    Joined:
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    Innovative tech specialist for NGOs
    Location:
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    Balance:
    148,844Coins
    Ratings:
    +10,920 / 54 / -2
    My Motion Simulator:
    3DOF, DC motor, JRK
    The lever is just steel and it should be robust, like 6mm thick, the length of a lever CTC depends on the design, power of the motor, load to be driven and desired speed, use the SimCalc tool to get an idea of the physics involved: https://www.xsimulator.net/communit...e-linear-speed-and-forces-of-your-design.270/

    How you build and attach levers depends on the type of motor shaft: https://www.xsimulator.net/community/faq/how-to-attach-levers-to-wormdrive-gearboxes.182/
    • Informative Informative x 1
    noorbeast, Jun 9, 2017
    #19
  20. Meawto

    Meawto Sorry for bad English ;'(

    Joined:
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    Location:
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    - 336Coins
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    My Motion Simulator:
    2DOF, DC motor, Arduino
    i made the levers from stainless steel ,sensor mount from aluminium and motors shaft connector to sensor by plastic


    19059973_1499024383505660_8588469058031449691_n.jpg 19060113_1499024360172329_6920757777505764465_n.jpg 18922054_1499024390172326_2425500961098640692_n.jpg 18952685_1499024386838993_2696032623180390533_n.jpg
    • Like Like x 1
    Meawto, Jun 9, 2017
    #20
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