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DIY Compact 6DOF Wiper 24V <200EUR

Discussion in 'DIY Motion Simulator Projects' started by tadek, Nov 13, 2020.

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Page 3 of 4
  1. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    threaded hole ready for mounting a potentiometer

    upload_2021-10-27_22-42-33.png
    • Like Like x 1
    tadek, Oct 27, 2021
    #41
  2. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    Gear assembly
    you need to drill a hole in the gear housing
    upload_2021-10-28_21-58-0.png upload_2021-10-28_21-58-32.png upload_2021-10-28_21-57-27.png
    tadek, Oct 28, 2021
    #42
  3. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    holder for the axis of the potentiometer

    upload_2021-10-28_22-2-30.png

    Attached Files:

    tadek, Oct 28, 2021
    #43
  4. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    view of the whole
    upload_2021-10-28_22-4-10.png
    upload_2021-10-28_22-4-31.png
    • Like Like x 1
    tadek, Oct 28, 2021
    #44
  5. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    potentiometer threading
    upload_2021-11-20_22-10-27.jpeg

    upload_2021-11-20_22-10-49.jpeg
    upload_2021-11-20_22-11-30.jpeg
    • Like Like x 1
    tadek, Nov 20, 2021
    #45
  6. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    potentiometer handle
    upload_2021-11-20_22-13-21.jpeg
    tadek, Nov 20, 2021
    #46
  7. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    mounted handle with potentiometer
    upload_2021-11-20_22-15-37.jpeg
    upload_2021-11-20_22-16-1.jpeg

    upload_2021-11-20_22-16-29.jpeg
    tadek, Nov 20, 2021
    #47
  8. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    mounted handle with potentiometer


    upload_2021-11-20_22-17-40.jpeg
    upload_2021-11-20_22-19-33.jpeg

    upload_2021-11-20_22-18-51.jpeg
    • Like Like x 1
    tadek, Nov 20, 2021
    #48
  9. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    upload_2021-11-25_9-29-22.jpeg
    tadek, Nov 25, 2021
    #49
  10. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    upload_2021-11-25_9-30-11.jpeg
    tadek, Nov 25, 2021
    #50
  11. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

    Joined:
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    Occupation:
    Innovative tech specialist for NGOs
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    St Helens, Tasmania, Australia
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    My Motion Simulator:
    3DOF, DC motor, JRK
    Nice work :thumbs

    Have you tested and determined the load caring capacity?
    noorbeast, Nov 25, 2021
    #51
  12. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    Hi
    Thank you for your interest Noorbeast.
    I made the measurements myself for 1 wippermotor,
    I got :
    arm 11 cm
    force : 10 kg,
    first
    I want to check the operation on single motors,
    next
    check the operation on double motors,
    et the end put springs
    best regards
    • Like Like x 1
    tadek, Nov 25, 2021
    #52
  13. ahoenksiluman

    ahoenksiluman Member

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    indonesia
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    My Motion Simulator:
    2DOF, DC motor, Arduino, Motion platform
    i think that arm is too long, if they work, they will work for just short amount of time...

    wiper motor is low power motor, so to compensate that, just use short arm/short stroke...

    in my project, i just use only 2 cm of arm lenght, its better for me because it can work for long time and the motor doesnt get hot in continous use...
    • Agree Agree x 1
    ahoenksiluman, Nov 25, 2021
    #53
  14. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    Thank you for your interest and valuable tips from ahoenksiluman
    did you use 24v motors?
    • Old Old x 1
    tadek, Nov 25, 2021
    #54
  15. ahoenksiluman

    ahoenksiluman Member

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    My Motion Simulator:
    2DOF, DC motor, Arduino, Motion platform
    im just using 12v wiper motor...
    even the 24v wiper motor, have not much rated power different with 12v motor...
    ahoenksiluman, Nov 29, 2021
    #55
  16. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    Hi
    I know you are right Ahoenksiluman. :)
    And what strength should each actuator at 6 dof have to work properly?
    I know power 750 W is OK
    And strength? :sos
    best regards
    tadek, Nov 30, 2021
    #56
  17. ferslash

    ferslash Active Member

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    Nice project!!!
    An alternative idea if your wipers do not have todo much force could be..

    1. Once You have your SEAT attached to your 6 motor arms, pull up your SEAT with a cable connected thru a pulley, in one end of the cable, You have your SEAT, on the other end, You have a counter weight, so..

    Your motors won't be more powerful, your SEAT Will be ligher because of the counter weight... The more You weight the bigger counter weight You need... Aldo You could use a pulley arrangement and create a hoist, and You Will need smaller counterweight...

    If You like the idea letme know
    ferslash, Dec 5, 2021
    #57
  18. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    Hi
    Thank you femslash
    I'd rather use springs than counterweight. But I would like to see a solution?
    best regards
    tadek, Dec 6, 2021
    #58
  19. Captain Jack

    Captain Jack Member

    Joined:
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    My Motion Simulator:
    2DOF, Arduino
    Hi tadek, I hope your idea of a wiper-powered 6 dof works out, then I might try the same!

    Have a look at my build, which is also based on wiper motors working in pairs.

    https://www.xsimulator.net/community/threads/2-dof-motion-rig-using-4-wiper-motors-arduino.16691/

    I'm using 4 motors for 2 DOF and I can confirm that they are not very strong - 4 motors feel adequate for 2 DOF and my rig is supported by a universal joint close to the center of gravity. So, your motors will have to work harder. I think 12 motors might work for 6 DOF if you keep the frame light (mine isn't).

    My motion sim can blow up a 30A fuse and works well with a 40A fuse and a 750W power supply protected by a diode and a capacitor.

    40A x 12V = 480 watts for 4 motors, which is 120W per motor. So, we are looking at 1500W for your rig with 12 motors. For reference, the arms attached to my motors are 65mm.

    Gas springs should work as weight support. I'm using some as shock absorbers but they should also work as support with the pressure ports closed.
    • Old Old x 1
    Captain Jack, Dec 13, 2021
    #59
  20. tadek

    tadek Active Member

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    My Motion Simulator:
    2DOF
    hi
    power supply is 6 computer power supplies 400w.
    motors are 24 Vwiec power supplies will be combined in pairs
    2 x12v -800W
    3x 24V (800W)=2400W
    tadek, Dec 28, 2021
    #60
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