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motor en smc3 noise after switching PSU

Discussion in 'DIY Motion Simulator Building Q&A / FAQ' started by SaintFrank, Jun 18, 2022.

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  1. SaintFrank

    SaintFrank Member

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    Hi all,

    I changed the PSU on my simulator
    https://www.xsimulator.net/community/threads/2-dof-flight-race-build.16924/

    I used a Meanwell RSP-1000-24 for my 2 x250W motors and got them to work pretty good.
    Only problem was the fans of the PSU are way to loud,
    So I got hold of another PSU a Meanwell DRP-480-24 that is fanless.

    I hooked it up to my simulator rig and this rattling noise comes from the motors.
    I tried to tune it in SMC3utiliy but can't get rid of it .
    Changed back to old PSU and no noise from the motors.

    I also see much more ripples on the PWM line in SMC3utility

    video of SMC3 with DRP PSU

    With RSP PSU


    Video of motor noise

    it gets harder when i apply force on the motor.

    Is this PSU no good for using with IB2-T bridges?
    Or is it some kind of grounding issue.

    Any help would be great.
    Last edited: Jun 18, 2022
    SaintFrank, Jun 18, 2022
    #1
  2. Gadget999

    Gadget999 Well-Known Member

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    are you using an extension lead to power the psu ?
    Gadget999, Jun 19, 2022
    #2
  3. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

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    Do you use ferrite clips to help dampen electrical interference?
    noorbeast, Jun 19, 2022
    #3
  4. SaintFrank

    SaintFrank Member

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    No extension but it is a 5 mtr long cable and wires are not very thick , I will try a shorter with thicker wire see if that helps.
    SaintFrank, Jun 19, 2022
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  5. SaintFrank

    SaintFrank Member

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    Hi Noorbeast,
    Where should those ferrite clips be placed , on the cable from the wallsocket to the PSU or on the DC side?
    SaintFrank, Jun 19, 2022
    #5
  6. SaintFrank

    SaintFrank Member

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    Changed power cable same result.
    maybe there is something wrong with the grounding of the PSU?
    SaintFrank, Jun 19, 2022
    #6
  7. Mechatronik

    Mechatronik Member

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    Do you use only one Meanwell DRP-480-24? Meanwell RSP-1000-24 have 960W, second one 480W. Motors max power should be 80% of PSU, so at least 625W (PSU) in your case. Maybe this is a problem.
    Mechatronik, Jun 19, 2022
    #7
  8. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

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    I use mine on the DC side including on USB and Hall sensor cables.
    noorbeast, Jun 19, 2022
    #8
  9. SaintFrank

    SaintFrank Member

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    Thx for your reply.
    I tried it with only one motor connected , gives the same problem .
    Also changed voltage 21V to 24V but still no luck.
    • Like Like x 1
    SaintFrank, Jun 19, 2022
    #9
  10. SaintFrank

    SaintFrank Member

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    Ok thanks, will get some ferrite clips and try that
    SaintFrank, Jun 19, 2022
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  11. Gadget999

    Gadget999 Well-Known Member

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    are you using a usb 2 or 3 port ?
    Gadget999, Jun 20, 2022
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  12. SaintFrank

    SaintFrank Member

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    USB2 port , can USB port type make a difference?
    SaintFrank, Jun 20, 2022
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  13. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

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    USB 2 is more stable but has less data capacity, USB3 has higher date capacity but is not as stable, particularly as hardware manufacturers vary with respect to implementing the USB3 standards.
    noorbeast, Jun 20, 2022
    #13
  14. SaintFrank

    SaintFrank Member

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    SaintFrank, Jun 21, 2022
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  15. SaintFrank

    SaintFrank Member

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    Put ferrite clips on wires in any combination but it doesnt change the ripple in the pwm signal and the noise of the motors.
    SaintFrank, Jun 22, 2022
    #15
  16. Gadget999

    Gadget999 Well-Known Member

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    what frequency have you tried ?

    is there noise on the pot wire ?
    Gadget999, Jun 22, 2022
    #16
  17. SaintFrank

    SaintFrank Member

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    I have tried different frequency in smc3util it changes the pitch of the noise but it doesnt go away.

    if I remove the pwm wire from the arduino the noise is gone.


    I turned PWMmax up to 200 in SMC3util , and put it on sine motion , I hear clicking inside the PSU , besides the ratlling noise ,when the motor changes direction .( will post video later)
    Voltage out of psu is not cut off or something , stays on 21Volts.
    PSU likely a faulty component ?
    SaintFrank, Jun 23, 2022
    #17
  18. Gadget999

    Gadget999 Well-Known Member

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    My Motion Simulator:
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    What frequency is the pwm

    How many amps is the power supply

    Try using a battery instead
    Gadget999, Jun 23, 2022
    #18
  19. SaintFrank

    SaintFrank Member

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    In SMC3util you mean ? (it's on 25Khz ).
    is there someother place to set this?
    SaintFrank, Jun 23, 2022
    #19
  20. SaintFrank

    SaintFrank Member

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    The PSU is rated 20A ( 480Watt/24V) adjusted voltage to 21V to reduce heat in IBT-2 h-bridge.
    One 250W motor connected so it should be powerfull enough.
    I will measure Amps.

    My other psu 1000W 24V works fine , but the fan noise on that is killing me.
    So with battery it will pobably work fine to.
    SaintFrank, Jun 23, 2022
    #20
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