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Showroom 2DoF Alex Motion sim

Discussion in 'DIY Motion Simulator Projects' started by Arkadiy Parovozov, Apr 7, 2023.

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  1. Arkadiy Parovozov

    Arkadiy Parovozov New Member

    Joined:
    Sep 4, 2019
    Messages:
    4
    Balance:
    74Coins
    Ratings:
    +2 / 0 / -0
    My Motion Simulator:
    2DOF, DC motor, Arduino, SimforceGT
    Several years ago I built a simulator on ZD2838 180W/24v motors, based on arduino and bts7960 drivers. The location in relation to the mounting point of the chair is not the most successful, the stem of the motor goes down if you move the chair as far as possible to the steering wheel and sit on the edge of the chair, I turned this when I sat another person, with my parameters have never had problems.
    Can not say that the motors are very responsive, or wrong settings in the SMC3.
    Originally assembled the design out of wood, but my friend has designers working at the firm and they took the dimensions/location of the pedals, steering wheel from my real car with my custom settings.
    After the structure was welded together, I started putting everything together little by little. The motor mounts were cut on a CNC machine.
    20190907_141410.jpg 20180404_222233.jpg 20190702_155504.jpg 20190810_150458_HDR.jpg 20210208_132306.jpg 20230407_201933.jpg Screenshot 2023-04-07 195334.png
    • Like Like x 1
  2. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

    Joined:
    Jul 13, 2014
    Messages:
    21,147
    Occupation:
    Innovative tech specialist for NGOs
    Location:
    St Helens, Tasmania, Australia
    Balance:
    148,577Coins
    Ratings:
    +10,902 / 54 / -2
    My Motion Simulator:
    3DOF, DC motor, JRK
    Can you please share more details about the build phase of your project and the hardware used.
  3. Arkadiy Parovozov

    Arkadiy Parovozov New Member

    Joined:
    Sep 4, 2019
    Messages:
    4
    Balance:
    74Coins
    Ratings:
    +2 / 0 / -0
    My Motion Simulator:
    2DOF, DC motor, Arduino, SimforceGT
    The difficulty was finding the gearmotors. The cost of shipping the motors to order from China to Kazakhstan was almost equal to the cost of the motors themselves, so I spent a long time looking for something similar on the local market. As a result, I found windshield wipers from the bus at a reasonable price of $45 each.
    The first version was assembled at home from wood, and then the construction was welded and assembled together gradually as I found the necessary components.
    The seat was purchased on the aftermarket from the car, the skids remained standard.

    Video of the machine cutting process:
    2.gif

    Arduino:
    20190902_203126 - Copy.jpg

    bts7960:
    20190902_203117_Copy.jpg
  4. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

    Joined:
    Jul 13, 2014
    Messages:
    21,147
    Occupation:
    Innovative tech specialist for NGOs
    Location:
    St Helens, Tasmania, Australia
    Balance:
    148,577Coins
    Ratings:
    +10,902 / 54 / -2
    My Motion Simulator:
    3DOF, DC motor, JRK
    I can't read the label on the truck wiper motors, do you know the specifications for them?
  5. Arkadiy Parovozov

    Arkadiy Parovozov New Member

    Joined:
    Sep 4, 2019
    Messages:
    4
    Balance:
    74Coins
    Ratings:
    +2 / 0 / -0
    My Motion Simulator:
    2DOF, DC motor, Arduino, SimforceGT
    The stickers on the motors were originally not in the best condition, visually I can read that this model ZD2838 180w/24v

    Attached Files:

  6. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

    Joined:
    Jul 13, 2014
    Messages:
    21,147
    Occupation:
    Innovative tech specialist for NGOs
    Location:
    St Helens, Tasmania, Australia
    Balance:
    148,577Coins
    Ratings:
    +10,902 / 54 / -2
    My Motion Simulator:
    3DOF, DC motor, JRK
  7. Arkadiy Parovozov

    Arkadiy Parovozov New Member

    Joined:
    Sep 4, 2019
    Messages:
    4
    Balance:
    74Coins
    Ratings:
    +2 / 0 / -0
    My Motion Simulator:
    2DOF, DC motor, Arduino, SimforceGT
    Initially, for testing, I built a version with the following components:
    1) HuntKey LW-6500HG power supply(the outlets are grounded)
    2) Arduino UNO(340g)
    3) IBT_2 bridges
    4) G25 burned out electric motors(This 12VDC motor is 3" long x 1.67" Diameter. It has a 4mm diameter x 0.35" long shaft and rotates at 3100 RPM when powered with 12VDC at 0.320A (no load).
    5) Hall sensor ss495a
    Flashing the Arduino via XLoader (x-sim_arduino_uno_57600_by_Ale - 22.01.2013)
    Connected one axis and put the magnet on the motor shaft, displacement set to 127
    I wanted to use potentiometers on the hall sensors, but the working version now uses ordinary resistors.
    Test Result:
    • Like Like x 1