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DC motor drivers wanted (above 10A) kits or assembled

Discussion in 'Motor actuators and drivers' started by egoexpress, Aug 13, 2007.

  1. egoexpress

    egoexpress Active Member

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  2. EvanF

    EvanF Member

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    ego
    RM = Ringgit Malaysia approx $RM 3.40 = $US 1.0

    Yes I have the simple-H controller and I can say RobotPower were very quick to send them.

    I am also looking at getting this board
    http://www.oceancontrols.com.au/motor_c ... ollers.htm

    KT-5198 Dual Bidirectional DC Motor Speed Controller
    This Motor Speed Controller allows a user to control the speed of up to two DC Motors independently, using an analog 0-5V signal, potentiometers, serial port of a PC or 1-2mS RC Pulse.
    The maximum voltage available to run the motor is 50VDC.
    Current: The IRFZ44 MOSFET can handle 49A; the IRF4905 can handle 74A. However the PCB tracks that run from the MOSFET pins to the screw terminal block can only handle around 10A.
  3. egoexpress

    egoexpress Active Member

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    Hi Evan

    What I dont like with the simple-H driver, is that the IC on it, the BTS7960B, seems to be unavailable on the market. Perhaps it isnt sold anymore?

    Those controllers are great! Up to 49A, and for this wonderful price! And the option to purchase it assembled or as a kit!

    Thank you for this superb link!

    The simple-H is not bad, as well, but compared to those of oceancontrols...

    regards
    ego

    @Evan
    120RM = 35 Dollar = 25 Euro. That is a good price as well ;)
  4. EvanF

    EvanF Member

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    ego
    I have bought parts off them in the past and know they are good people to deal with.
    I was deliberating on getting 2 of the boards from Oceancontrol for future 4 axis.
    Do you think X-Sim software will work with 1 of these boards as it is? I am not sure how to interface the pot control with it, maybe it is something it is not capable of by itself.
    EvanF
  5. egoexpress

    egoexpress Active Member

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    hmm, oceancontrols website tells us:

  6. EvanF

    EvanF Member

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    Yes but I have also read elsewhere that it is only the PCB track (rated at 10amp) between the MOSFETs and the terminal block (rated at around 20A). They suggest if you want to make full use of the MOSFET capability to solder heavy duty cable to a new set of terminals and use a cooling fan.
  7. egoexpress

    egoexpress Active Member

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    I would like to use the drivers with the DIY hydranite controller. The hydranite has already a PWM output, and everything what is needed to work with X-Sim, because Sirnoname has invented it ;)
    BTW, the hydranite has an encoder input channel.

    The motor drivers that Thanos uses, the parallay HB-25 controllers have a controlling unit integrated, but this is useless for our purposes with the hydranite.
  8. egoexpress

    egoexpress Active Member

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    hmm, they could have made the PCB tracks thicker!?^^

    But I like the TO-220 Package of the Mosfets. Do you think that there are no SMD ICs on the back side of the PCB?
  9. EvanF

    EvanF Member

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    I like the sound of this Hydranite controller. The encoder input channel, does this take analogue pot as well as digital?

    So my RobotPower boards would be okay to use with Hydranite then? I just thought with the oceancontrol board I may have the serial interface com port convenience.
  10. egoexpress

    egoexpress Active Member

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    Afaik the motor driver could be connected directly to the pwm output of the hydranite.
    No need for serial port, or usb, or RS323 ;)

    I'll try to find it out...
  11. EvanF

    EvanF Member

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    Part list for Oceancontrol controller.
    ...
    BC546 NPN Transistor Q9-Q12 4
    IRFZ44N N-Channel MOSFET Q1, Q3, Q5, Q7 4
    IRF4905 P-Channel MOSFET Q2, Q4, Q6, Q8 4
    ATMega168 IC Programmed U1 1
    74HC08 U2 1
    MAX232 U3 1
    ...
    [​IMG]KT_5198_Dual_Bidirectional_DC_Manual.pdf (208.15 KB)


    The Robot Power Simple H uses Infineon Technologies (Siemens AG, Munich Germany) BTS7960B which are automobile grade motordrive powerchips. You shouldn't have a problem sourcing spares in Germany?! :wink:
  12. egoexpress

    egoexpress Active Member

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    I've red some guys complaining about the unavailability of those ICs in the roboternetz.de forum. However...
  13. EvanF

    EvanF Member

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    Yes there are a lot of H-Bridge designs out there, and I guess there are cheaper assembled ones you could source from Asia ... like the one you discovered in Malaysia. :D From experience, if bought from China one would have to question it's reliability, :( having said that, Malaysia does have higher manufacturing standards! :lol:

    Robot Power supply the power-chip for US$12 and openly say you can use their circuit design for private use if you don't want to buy a pre-assembled one.
    [​IMG]simple_h_v14_schematic.pdf (177.49 KB)
  14. egoexpress

    egoexpress Active Member

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    @Evan

    The oceancontrolls KT-5198 driver

    I wonder there are no additional diodes in the bridge circuit, as I've read that the diodes, that are built-in in the mosfests, would have a slow switching time, wich causes that motor current, when the motor is in braking or fast direction change sequence, could pass through the mosfets, and destroy or interrupt the circuit behind.
    As well I cannot see in the manual, if a braking mode is available.

    The simple-h driver

    This driver has a braking mode. It is, like his name, very simple, but has all features we need to operate with the hydranite.
    But, the downer is, that when operated in full-h-bridge (bi-directional) mode, only one motor can be connect to one board. Unlike the oceancontrols driver.

    I dont know which driver is the better one for our purposes, still.

    BTW, the malaysian one is not bad as well.

    ego
  15. RaceRay

    RaceRay Administrator Staff Member SimAxe Beta Tester

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    My Motion Simulator:
    2DOF, DC motor, SimAxe, SimforceGT
    Kleinere Version bis 4A Dauerlast:

    48VA, gängige Bauteile, lässt sich ohne Probleme an einen PIC oder Atmel anschliessen.

    http://www.roboternetz.de/wissen/index. ... 2Dualmotor

    # Ansteuerung von kleinen und größeren Motoren bis max. 4 A je Motor. Kurzzeitige Spitzenströme sind durchaus auch bis 10A möglich (bei maximaler Belastung ist Temperatur zu überwachen)
    # Einfache Ansteuerung mit jedem Controller der ein oder zwei PWM-Ports besitzt (z.B. RN-Control, andere Atmel Boards)
    # PWM-Ansteuerung bis 20 Khz möglich
    # Betriebsspannung ca. 6 bis 16V – ideal ca. 12V
  16. RaceRay

    RaceRay Administrator Staff Member SimAxe Beta Tester

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    My Motion Simulator:
    2DOF, DC motor, SimAxe, SimforceGT
    Da Du aber etwas mit mehr Power gesucht hast, gibts hier die ergänzende 10A Version, ready for DIY :wink:

    http://www.roboternetz.de/phpBB2/printv ... 91&start=0

    Dieses Board dient zur Steuerung von 2 Stück 6V...24V DC - Motore der Leistungsklasse 20 – 200W und höher über die Schnittstellen RS232, I2C-Bus, 0-5V-Analog oder R/C-Control.


    Durch den verbauten ATMEGA16 ist der Treiber etwas teurer, aber dafür flexibel anzusteuern.

    zur Bauanleitung geht es hier:
    http://www.roboternetz.de/phpBB2/dload. ... ile_id=236
  17. egoexpress

    egoexpress Active Member

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    Die würde mir auch zusagen, aber ist afaik leider nicht (mehr) als Bausatz erhältlich.
  18. EvanF

    EvanF Member

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    @ egoexpress

    Ocean Controls:
    Isn't it just a case of soldering extra diodes across the FETs to prevent back emf? Do you think there is a noticeable difference in switching speed if you did this? I will ask them if braking is a feature of the board.

    Simple-H:
    Seeing as I already have 3, I am only too happy to trial 2 of them with the Hydranite board :wink:

    Us kiwi's are reknown for trial and error and a 'she'll be right!' attitude!

    evanF
  19. RaceRay

    RaceRay Administrator Staff Member SimAxe Beta Tester

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    My Motion Simulator:
    2DOF, DC motor, SimAxe, SimforceGT
    ist vielleicht auch etwas überdimensioniert. Da ist mir auch zuviel drumherum noch verbaut.

    Glaub aber, ich hab nun was gefunden:

    Die RN-Mini H-Bridge

    http://www.shop.robotikhardware.de/shop ... ucts_id=90

    Lass Dich nicht von der Beschreibung täuschen, der verbaute Motortreiber
    http://www.shop.robotikhardware.de/shop ... ucts_id=86

    verträgt laut Datenblatt bis zu 30A.

    Der Treiber muss nur besonders gekühlt werden.
    Siehe http://www.roboternetz.de/phpBB2/zeigeb ... hp?t=11610
    ziemlich in der Mitte Beitrag von jon2005

    Was hälst Du davon, könnte man versuchen oder?
  20. egoexpress

    egoexpress Active Member

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    Zur Not könnte man den Treiber mit nem Peltier Element kühlen.

    Nein, das ist keine Science-Fiction ;)

    Gibt es z.B. hier:
    http://www.peltierelement.de/shop/formular.php

    Ich will aber hier jetzt keinen Peltier-Thread starten. Wen es interessiert -> dann in die OT

    Mit der Aussicht auf einen Leistungssprung durch Kühlung, wird mir der kleine Treiber recht sympathisch. Der Preis ist auch super.

    Aber, für die meisten ist das Löten des VNH* Chips eine recht kniffelige Sache. Nunja, die Chips gibt es auch einzeln zu kaufen, wenn mal was schief geht ;)

    Ich weiß auch nicht wie komptibel der hydranite dann letztendlich mit verschiedenen Treibern wäre. Dazu würde ich gerne mal Sirnonames Meinung erfahren.

    Also ob es dann egal wäre, ob man nun den simple-h, oder den RN Treiber nimmt, oder ob es eine aufwändige Abstimmung wäre, die Sirnoname nur bei einem einzigen Treiber würde/machen will.

    Gruss
    ego