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I'm Powerless, please give ideas

Discussion in 'DIY Motion Simulator Building Q&A / FAQ' started by Nicko321, Jun 22, 2015.

  1. Nicko321

    Nicko321 Member

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    G'day guys,

    I have been working on a desk type seat mover for a few weeks. I am not good at Step by steps but will definitely start a thread in projects soon to show you what I have done.

    I have a problem though, that when I was setting up my JRK's following @eaorobbie setup guide, I got to testing the motors nothing moved and I had an error saying stop motor. I unchecked stop motor, I didn't apply pressure as to be honest I wasn't exactly sure what would happen. The motor spun (I am using Hall effect pots) and stopped and now I am getting no power from my power supply. I went on to setup the other JRK, but I am immediately getting no power error as there is no power coming from the power supply. I am using DPS-600PB B power supplies modded as per @madgino suggestion of soldering pins together.

    Unfortunately, in the excitement to get it working, I forgot to actually test the power supplies before I fitted them, however the fans work and the motor did initially move but I have no output now from either supply.

    Do I have bad supplies, have I blown something up or can I do something to fix this.

    Also being a front mount desk type, do I invert movement?

    Cheers,
    Nick
  2. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

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    My Motion Simulator:
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    Hooking up anything without testing it is not a good idea. And with JRKs that can be a very expensive lesson.

    First things first, get a multimeter and test the power supplies and report the outcome.
  3. Nicko321

    Nicko321 Member

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    Thanks for your reply @noorbeast . I tested them last night after this happened. I have 0v on the output terminals.
    I have a red & green LED on the JRK's if this helps.
  4. bsft

    bsft

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    @Nicko321 , do you have a sketch of your build?
    With the no power error, get a car battery and test with that, but triple check all wires onto it.
    And as for the motors being inverted, yes and no, depends on which way they spin in teh first place, but obviously you want them to move the right way
  5. bsft

    bsft

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    Did you try the setings guide?
    Guide to setting PID and motor settings on JRKS

    max accell and max duty at 500, max duty while feedback out of range 500

    current calibration 130

    max current 0 (unlimited)

    PID period 20ms

    Integral limit 10000

    With PID, Leave I alone and at 0

    Using the slider bar in INPUT tab of utility only, no simtools, this is how its done.

    Set P, I , D to 0 in the decimals, apply settings, now start with P only and work up in increments of 0.1 , aplly settings, go to INPUT tab, tick the box "automatically set target", click run motor and either slide the bar fast from side to side or use the home/end buttons to do max, min motor throwing.

    Work up in 0.1, so next would be 0.2, then 0.3, etc. Until you find when you move the slider bar, the motor twitches like a bugger. Once you get that, halve that figure you have in P. So if its say 0.7 , you would put in 0.35.

    Now dont worry if when you click apply settings, that the number is not exactly what you typed in.

    Once the P number is halved like I said, go to D and work up in increments of 0.1 like you did with P. Apply settings, go to INPUT tab, and run motor and move the slider back and forth fast until the motor lever stops overshooting its stop point and starts to be very solid in stopping.

    So for example, you may have a final figures of P 0.3672 , and D of 0.8231 for example. Do not use those figures, I am using an example of what may be the final numbers.

    I have found when I do put in say 0.8, apply settings, it gives me 0.79999 or something like that.
    I think lights should be yellow and green, open the utility program and see what error its showing
  6. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

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    My Motion Simulator:
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    First you obviously have an issue with the PSUs. Personally I think @Slider's approach to using connectors on the pins if far less prone to errors that soldering, and isuspect that your soldering of the pins is likely the issue.

    The green JRK light indicates the the USB connection is good. The red indicates there is an error and obviously that is at least no power.

    Follow @bsft's excellent advice to test: http://www.xsimulator.net/community/threads/im-powerless-please-give-ideas.7026/#post-81139

    You will have to consider where to from here with the PSUs. If you can carefully unsolder the pins and use plugs, then test them.
  7. Nicko321

    Nicko321 Member

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    I was doing this following @eaorobbie setup for JRK, using JRK utility software. No simtools. I will try again with your way @bsft when I get home tonight if I have power. It is definitely no power error showing.
    @noorbeast I'm not sure I can unsolder these enough to use plugs, but I will investigate.
    Thanks again both of you for your advice & help.
  8. bsft

    bsft

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    can you take a photo or 2 of the boards to show us what you have done?
    I have some ideas, but would need to see the soldering job first in case there is something amiss
    • Agree Agree x 1
  9. Nicko321

    Nicko321 Member

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    @bsft , when you say boards, do you want pics of jrk's or my soldering on the power supplies?
  10. bsft

    bsft

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    JRKS
    I dont use PSU server power supplies, only LED power supplies
  11. Nicko321

    Nicko321 Member

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    IMG_0839.jpg @bsft, here is a pic of jrk. Will post one of the second

    Attached Files:

  12. Nicko321

    Nicko321 Member

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  13. bsft

    bsft

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    Well I cannot see any obvious problems, so try using a car battery and test one JRK At a time
  14. Nicko321

    Nicko321 Member

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    Thanks @bsft. what led power supplies do you use, I can find up to 360W, is that big enough? Do you need to do any modifications?
  15. bsft

    bsft

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  16. Nicko321

    Nicko321 Member

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    Obviously test them when they arrive to make sure they work.
    :think

    I have a motorbike battery that lives on trickle charge. I will test with that shorlty and if the power supplies are cactus I will order new.

    Thanks as always for your wisdom. I will post photos of everything when I can.

    Cheers
  17. Nicko321

    Nicko321 Member

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    i have tested one jrk with a battery.following what you have described above @bsft I found when I ran the motor and moved the slider the rig would move, but would also pulse, then it would shut down.

    I am getting a Motor driver error, which Poluolu say is "The jrk 12v12’s motor driver fault occurs when it detects that motor output A is shorted to ground or VIN."

    I also read on their site that in reverse Output A is = VIN. Does this mean I just need to invert my directions, or something much more sinister?
  18. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

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    My Motion Simulator:
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    It can be a short but you can get that if the PID and max duty are a bit high, try lowering them a bit.
  19. Nicko321

    Nicko321 Member

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    Thanks @noorbeast do you mean in the feedback tab, relearn the min/ max to say 20mm each way?
  20. noorbeast

    noorbeast VR Tassie Devil Staff Member Moderator Race Director

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    My Motion Simulator:
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    No, I mean the PID and Motor settings in the JRK config manager.