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Motion Simulator / Flight

Discussion in 'DIY Motion Simulator Building Q&A / FAQ' started by Brian, Jan 7, 2014.

  1. Brian

    Brian CNC Programmer

    Joined:
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    CNC Programmer / Aerospace Machinist
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    Well I'm going to take the plunge and build a couple of motion simulators for flight. Yep I said a couple!

    I work in a machine shop and we make aerospace parts. The owner of the shop approached me and mentioned that he would like to build a flight simulator and wanted me to help. I told him that if he need help from me we have to build two ;)

    We have all the material we need on the shelf. We are going to make everything out of aluminum.

    I'm a CNC Programmer / Machinist and have been involved in Aerospace and Defense for almost 36 years so I've been around the block a few times. We have 10 CNC Mills and 3 CNC Lathes as well as manual equipment so we are pretty much ready to go and can build all the hardware for next to nothing; I would do all the CNC Programming and machining myself.

    We have decided on a couple of racing style seats from eBay and will build everything based on the seat dimensions and style. See here for seats


    I have some extra computers lying around at home, I've set up a work bench ready to work on some of the electronics first. This is where I need some help from the experts.

    I want to set a budget of about $2,000 U.S for the electronics, motors, controllers etc. What do you think I would need to start? I'm not too keen on the wiper motors as they look and sound a little clunky. Would electric motors be best or linear actuators. I would like to lift a minimum of a 250 lb person as well as the seat and maybe move 3 monitors so I'm guessing 350 lbs would be safe.

    I would like to try and get about 30 - 35 degrees of motion in all directions.

    Any suggestions to help me get going would be greatly appreciated.

    Best regards

    Brian
    • Like Like x 2
  2. eaorobbie

    eaorobbie Well-Known Member SimTools Developer Gold Contributor

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    My Motion Simulator:
    2DOF, DC motor, JRK, SimforceGT, 6DOF
    350lbs(160kg) and 12v , got my doubts it will move well it will require a perfectly balanced rig.
    But this will depend on your design, look at value1's rig, joyrider best suited to flight applications.
    And being a balance rig , it actually has a slightly offset axis so the platform will always try to return to centre.
    12v - 160kg and 30-35 deg is a big ask for 12v motors, just beware, and yes wipers will just tear themselves apart very quickly with that weight.
  3. NjMotion

    NjMotion Active Member Gold Contributor

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    My Motion Simulator:
    2DOF, 6DOF
  4. bsft

    bsft

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    Theres no real info I can see about these motors.
    12v boat winches would shift a joyrider as @value1 has shown.
    As Bob suggested , work out a frame design first, then look at motors.