1. Do not share user accounts! Any account that is shared by another person will be blocked and closed. This means: we will close not only the account that is shared, but also the main account of the user who uses another person's account. We have the ability to detect account sharing, so please do not try to cheat the system. This action will take place on 04/18/2023. Read all forum rules.
    Dismiss Notice
  2. For downloading SimTools plugins you need a Download Package. Get it with virtual coins that you receive for forum activity or Buy Download Package - We have a zero Spam tolerance so read our forum rules first.

    Buy Now a Download Plan!
  3. Do not try to cheat our system and do not post an unnecessary amount of useless posts only to earn credits here. We have a zero spam tolerance policy and this will cause a ban of your user account. Otherwise we wish you a pleasant stay here! Read the forum rules
  4. We have a few rules which you need to read and accept before posting anything here! Following these rules will keep the forum clean and your stay pleasant. Do not follow these rules can lead to permanent exclusion from this website: Read the forum rules.
    Are you a company? Read our company rules
Shared accounts will be removed Plugin Downloads Zero spam policy Forum Rules

Troubleshooting Intermittent Connection Issues in Custom PCB Designs

Discussion in 'Electronic and hardware generally' started by Derek Theler, Apr 4, 2025 at 08:18.

  1. Derek Theler

    Derek Theler New Member

    Joined:
    Feb 7, 2025
    Messages:
    1
    Balance:
    22Coins
    Ratings:
    +0 / 0 / -0
    My Motion Simulator:
    SCN5
    Hello

    I have been working on a custom PCB prototype & I am encountering an issue where certain connections intermittently fail; especially when the board is slightly flexed or after prolonged operation. I've double-checked my solder joints and reflowed some suspect areas, but the issue persists. :(The problem appears to be more prominent when the board heats up or is under minor mechanical stress.

    I’m wondering if this could be due to microfractures in the PCB traces, cold solder joints, or possibly a component-related issue. Has anyone here faced similar problems? :(

    What are the best diagnostic techniques to identify weak connections? :( I've tried using a multimeter and continuity testing, but the issue is inconsistent and difficult to pinpoint.

    Any recommendations on stress testing methods or thermal imaging techniques would be greatly appreciated.





    Thank you !!:)
    Derek Theler, Apr 4, 2025 at 08:18
    #1