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Bug A very strange problem with serial communication

Discussion in 'SimTools DIY Version' started by tu xiao mi, Aug 16, 2021.

  1. tu xiao mi

    tu xiao mi Member Gold Contributor

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    My Motion Simulator:
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    when I connect the servo to the pcb, the serial monitor lost its cursor and gray. I can not type data to it or sometime I can type data and send but no effect on the serial monitor display.
    when I disconnect the servo with pcb, the number display again ,and type data to it ,it change from 0,0,0,0,0,0 to others numbers
  2. tu xiao mi

    tu xiao mi Member Gold Contributor

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    My Motion Simulator:
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    let me find a powred usb hub
  3. knaufinator

    knaufinator Active Member

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    My Motion Simulator:
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    thats an interesting failure mode,.... that to me kinda sounds like,... its shorting out/out of power/lost serial communications...
    I would investigate 2 issues.... is there enough power ... ... or... is there something in the circuit/cable... that is shorting out
  4. tu xiao mi

    tu xiao mi Member Gold Contributor

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    My Motion Simulator:
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    I can not find the powered hub usb, and I only change the device manage to keep use not to be cut off to save power.
    then , when I type 2047,2047,1047,2047,2047,2047X in serial monitor, the data change, I wired the servo to moto 1,3,5 ,it can move
    and when I type 2047,2047,3047,2047,2047,2047X in serial monitor, the data change, I wired the servo to moto 2,4,6 ,it can move
    and when the move stop , I must need to restart the pcb power.
    • Like Like x 1
  5. tu xiao mi

    tu xiao mi Member Gold Contributor

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    My Motion Simulator:
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    my mistake
    when I type 2047,2047,1047,2047,2047,2047X in serial monitor, the data change, I wired the servo to moto 1,3,5 ,it move in servo display 12 and 2,4,6 in -12
    I think 2047,2047,3047,2047,2047,2047X maybe inverse
  6. tu xiao mi

    tu xiao mi Member Gold Contributor

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    which firmware version do you use? I upgrade to the latest, and the board keep in a high temperature.
  7. knaufinator

    knaufinator Active Member

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    My Motion Simulator:
    AC motor, 6DOF
    I have never updated nor looked at updating the base esp32 firmware.

    It will get warm, this code uses ALL the processing power the ESP32 has. at its max settings....

    I have never had one go bad because of the heat, but I do have mine in open air as well.. your results may vary.
    • Informative Informative x 1
  8. tu xiao mi

    tu xiao mi Member Gold Contributor

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    Thank you @knaufinator, I buy a CP2102 version ESP32 dev board. Because your board is CP2102 version, so I think it maybe suitable for your code. But when I install the CP2102 driver, the CH9102 driver go wrong.
  9. tu xiao mi

    tu xiao mi Member Gold Contributor

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    My Motion Simulator:
    Arduino, 6DOF
    I add code to light the blue light when the code read 'X'charactor.
    but sometime it run in crash
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    -317,317,-317,317,-317,317,
    -318,318,-318,318,-318,318,
    -319,319,-319,319,-319,319,
    -320,320,-320,320,-320,320,
    -321,321,-321,321,-321,321,
    -322,322,-322,322,-322,322,
    -323,323,-323,323,-323,323,
    -324,324,-324,324,-324,324,
    -325,325,-325,325,-325,325,
    -326,326,-326,326,-326,326,
    -327,327,-327,327,-327,327,
    -328,328,-328,328,-328,328,
    -329,329,-329,329,-329,329,
    -330,330,-330,330,-330,330,
    -331,331,-331,331,-331,331,
    -332,332,-332,332,-332,332,
    -333,333,-333,333,-333,333,
    -334,334,-334,334,-334,334,
    -335,335,-335,335,-335,335,
    -336,336,-336,336,-336,336,
    -337,337,-337,337,-337,337,
    -338,338,-338,338,-338,338,
    -339,339,-339,339,-339,339,
    -340,340,-340,340,-340,340,
    -341,341,-341,341,-341,341,
    -342,342,-342,342,-342,342,
    -343,343,-343,343,-343,343,
    -344,344,-344,344,-344,344,
    -345,345,-345,345,-345,345,
    -346,346,-346,346,-346,346,
    -347,347,-347,347,-347,347,
    -348,348,-348,348,-348,348,
    -349,349,-349,349,-349,349,
    -350,350,-350,350,-350,350,
    -351,351,-351,351,-351,351,
    -352,352,-352,352,-352,352,
    -353,353,-353,353,-353,353,
    -354,354,-354,354,-354,354,
    -355,355,-355,355,-355,355,
    -356,356,-356,356,-356,356,
    -357,357,-357,357,-357,357,
    -358,358,-358,358,-358,358,
    -359,359,-359,359,-359,359,
    -360,360,-360,360,-360,360,
    -361,361,-361,361,-361,361,
    -362,362,-362,362,-362,362,
    -363,363,-363,363,-363,363,
    -364,364,-364,364,-364,364,
    -365,365,-365,365,-365,365,
    -366,366,-366,366,-366,366,
    -367,367,-367,367,-367,367,
    -368,368,-368,368,-368,368,
    -369,369,-369,369,-369,369,
    -370,370,-370,370,-370,370,
    -371,371,-371,371,-371,371,
    -372,372,-372,372,-372,372,
    -373,373,-373,373,-373,373,
    -374,374,-374,374,-374,374,
    -375,375,-375,375,-375,375,
    -376,376,-376,376,-376,376,
    -377,377,-377,377,-377,377,
    -378,378,-378,378,-378,378,
    -379,379,-379,379,-379,379,
    -380,380,-380,380,-380,380,
    -381,381,-381,381,-381,381,
    -382,382,-382,382,-382,382,
    -383,383,-383,383,-383,383,
    -384,384,-384,384,-384,384,
    -385,385,-385,385,-385,385,
    -386,386,-386,386,-386,386,
    -387,387,-387,387,-387,387,
    -388,388,-388,388,-388,388,
    -389,389,-389,389,-389,389,
    -390,390,-390,390,-390,390,
    -391,391,-391,391,-391,391,
    -392,392,-392,392,-392,392,
    -393,393,-393,393,-393,393,
    -394,394,-394,394,-394,394,
    -395,395,-395,395,-395,395,
    -396,396,-396,396,-396,396,
    -397,397,-397,397,-397,397,
    -398,398,-398,398,-398,398,
    -399,399,-399,399,-399,399,
    -400,400,-400,400,-400,400,
    -401,401,-401,401,-401,401,
    -402,402,-402,402,-402,402,
    -403,403,-403,403,-403,403,
    -404,404,-404,404,-404,404,
    -405,405,-405,405,-405,405,
    -406,406,-406,406,-406,406,
    -407,407,-407,407,-407,407,
    -408,408,-408,408,-408,408,
    -409,409,-409,409,-409,409,
    -410,410,-410,410,-410,410,
    -411,411,-411,411,-411,411,
    -412,412,-412,412,-412,412,
    -413,413,-413,413,-413,413,
    -414,414,-414,414,-414,414,
    -415,415,-415,415,-415,415,
    -416,416,-416,416,-416,416,
    -417,417,-417,417,-417,417,
    -418,418,-418,418,-418,418,
    -419,419,-419,419,-419,419,
    -420,420,-420,420,-420,420,
    -421,421,-421,421,-421,421,
    -422,422,-422,422,-422,422,
    -423,423,-423,423,-423,423,
    -424,424,-424,424,-424,424,
    -425,425,-425,425,-425,425,
    -426,426,-426,426,-426,426,
    -427,427,-427,427,-427,427,
    -428,428,-428,428,-428,428,
    -429,429,-429,429,-429,429,
    -430,430,-430,430,-430,430,
    -431,431,-431,431,-431,431,
    -432,432,-432,432,-432,432,
    -433,433,-433,433,-433,433,
    -434,434,-434,434,-434,434,
    -435,435,-435,435,-435,435,
    -436,436,-436,436,-436,436,
    -437,437,-437,437,-437,437,
    -438,438,-438,438,-438,438,
    -439,439,-439,439,-439,439,
    -440,440,-440,440,-440,440,
    -441,441,-441,441,-441,441,
    -442,442,-442,442,-442,442,
    -443,443,-443,443,-443,443,
    -444,444,-444,444,-444,444,
    -445,445,-445,445,-445,445,
    -446,446,-446,446,-446,446,
    -447,447,-447,447,-447,447,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    -448,448,-448,448,-448,448,
    ⸮k⸮ƹ⸮Kk⸮Y⸮٭K⸮⸮⸮M⸮[⸮⸮⸮Y⸮⸮⸮y⸮k⸮⸮⸮Y⸮k⸮K⸮k⸮k⸮Y⸮k⸮⸮⸮⸮[⸮k錡⸮⸮[⸮Ս٭⸮⸮⸮K⸮k⸮⸮⸮Mk⸮ѭ٭٭֙⸮Y⸮Y⸮⸮⸮⸮⸮MY⸮⸮⸮٭⸮⸮⸮k⸮Y⸮⸮Y⸮Y⸮⸮Y⸮Y⸮k⸮Y⸮Y⸮⸮⸮⸮Y⸮Y⸮⸮Y⸮⸮⸮Y⸮Y⸮k⸮[⸮k⸮Y⸮⸮⸮k⸮k⸮⸮⸮Y⸮k⸮Y⸮⸮⸮K⸮Kk⸮⸮Y⸮k⸮⸮Y⸮Y⸮k⸮k⸮Y⸮٭k⸮⸮k⸮Y⸮ѭY⸮⸮⸮k⸮⸮⸮k顭Y⸮⸮k⸮⸮IY⸮y⸮ ⸮⸮k⸮⸮K⸮k⸮⸮٭Y⸮⸮c-⸮٭⸮k⸮k⸮K⸮⸮k⸮Y⸮k⸮խ⸮Y⸮Y⸮Y⸮k⸮⸮⸮k⸮Y⸮Y⸮Y⸮⸮Y⸮Y⸮Y⸮Y⸮⸮Y⸮k⸮k⸮k⸮Y⸮⸮k⸮Y⸮⸮⸮⸮k⸮k⸮k⸮k⸮Y⸮kK⸮k⸮Y⸮Y⸮ѭY⸮k⸮⸮⸮k⸮⸮Y⸮⸮⸮Y⸮Y⸮k⸮Y⸮⸮k鹭Y⸮Y⸮⸮[⸮KY⸮K⸮[⸮Y⸮K⸮Y⸮⸮⸮K⸮Y⸮Y⸮⸮k⸮Y⸮⸮k⸮⸮K⸮k⸮Y⸮⸮Y⸮k⸮Y⸮k⸮k⸮Y⸮k⸮k⸮Y⸮ ⸮⸮⸮⸮⸮٭⸮⸮⸮Y⸮c-⸮k⸮k⸮խk⸮k҉⸮⸮⸮k⸮Y⸮Y⸮⸮⸮⸮Y⸮Y⸮k⸮k⸮⸮⸮⸮⸮˳⸮ ⸮⸮⸮⸮⸮⸮⸮x⸮⸮⸮⸮⸮⸮⸮2⸮⸮⸮5⸮⸮⸮5⸮⸮⸮⸮⸮k⸮⸮ٖ⸮⸮⸮⸮3⸮⸮ۦ⸮[⸮k⸮⸮⸮k⸮⸮⸮⸮⸮ ׳⸮⸮˦⸮[⸮5⸮⸮˦⸮⸮⸮⸮I⸮⸮ً⸮⸮⸮⸮5⸮⸮⸮
    ⸮⸮ɳA⸮볰yӳAk⸮y⸮2⸮⸮⸮⸮⸮⸮⸮5⸮[⸮K⸮⸮⸮[ٹ˳⸮[⸮⸮⸮
    ⸮⸮⸮⸮⸮⸮
    ⸮K⸮⸮⸮⸮I⸮⸮⸮⸮⸮⸮
  10. tu xiao mi

    tu xiao mi Member Gold Contributor

    Joined:
    Aug 10, 2021
    Messages:
    71
    Balance:
    486Coins
    Ratings:
    +5 / 0 / -0
    My Motion Simulator:
    Arduino, 6DOF
    sometime I put your data to the serial montor
    the board reboot
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    Guru Meditation Error: Core 0 panic'ed (Double exception).
    Core 0 register dump:
    PC : 0x40092c2b PS : 0x00040e36 A0 : 0x800d35c1 A1 : 0x3ffc9570
    A2 : 0x00000006 A3 : 0x3ffc95a8 A4 : 0x3ffc18cc A5 : 0x00000000
    A6 : 0x3f400128 A7 : 0x3ffc18b8 A8 : 0x800d229a A9 : 0x3ffc9550
    A10 : 0x00000000 A11 : 0x3ffc19ec A12 : 0x00000000 A13 : 0x3ffc18d8
    A14 : 0x00000000 A15 : 0xfffffffd SAR : 0x00000001 EXCCAUSE: 0x00000002
    EXCVADDR: 0x3f4000f8 LBEG : 0x400029ac LEND : 0x400029cb LCOUNT : 0x00000000
    Backtrace:0x40092c28:0x3ffc95700x400d35be:0x3f400128 |<-CORRUPTED
    ELF file SHA256: 0000000000000000
    Rebooting...
    ets Jun 8 2016 00:22:57
    rst:0xc (SW_CPU_RESET),boot:0x13 (SPI_FAST_FLASH_BOOT)
    configsip: 0, SPIWP:0xee
    clk_drv:0x00,q_drv:0x00,d_drv:0x00,cs0_drv:0x00,hd_drv:0x00,wp_drv:0x00
    mode:DIO, clock div:1
    load:0x3fff0030,len:1252
    load:0x40078000,len:12732
    load:0x40080400,len:3100
    entry 0x400805ec
    Load
    Axis 1: 100
    Axis 2: 100
    Axis 3: 100
    Axis 4: 100
    Axis 5: 100
    Axis 6: 100
    lpfVec vector loadedStarting BLE init!
    init Estop check:0
    Motor debug mode active!
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
  11. knaufinator

    knaufinator Active Member

    Joined:
    Nov 16, 2017
    Messages:
    199
    Occupation:
    Simulation Engineer
    Location:
    akron,ohio
    Balance:
    1,771Coins
    Ratings:
    +227 / 1 / -0
    My Motion Simulator:
    AC motor, 6DOF
    It is not suppose to do that,...

    If I was to guess,.... simtools is sending data at 1ms, this will overrun the esp32 buffer if you are not careful and do time consuming things on that thread.


    I would sugguest, in simtools interface setup - change the interval to its highest setting,... see if that clears up that issue. it may be like 50ms? instead of 1ms


  12. knaufinator

    knaufinator Active Member

    Joined:
    Nov 16, 2017
    Messages:
    199
    Occupation:
    Simulation Engineer
    Location:
    akron,ohio
    Balance:
    1,771Coins
    Ratings:
    +227 / 1 / -0
    My Motion Simulator:
    AC motor, 6DOF
    I would try different ESP32 boards, and also change the serial configuration.. usually lowering the speed will help with communication issues..


    also,... are you doing these tests with the servo motor on? and next to your setup,... because the servos have allot of RF interference that cause all sorts of issues.

    you need to use very high quality SHIELDED usb cable for this if you are near those servos and drivers



    Try
  13. tu xiao mi

    tu xiao mi Member Gold Contributor

    Joined:
    Aug 10, 2021
    Messages:
    71
    Balance:
    486Coins
    Ratings:
    +5 / 0 / -0
    My Motion Simulator:
    Arduino, 6DOF
    I change the ratio of simtools to 50ms, it work very well before I plugin the servo to the pcb board.
    If I insert the 26P line to the PCB, the blue light become dark.
    If I pull out the 26p line and restart the pcb, simtools, the blue light become bright
  14. tu xiao mi

    tu xiao mi Member Gold Contributor

    Joined:
    Aug 10, 2021
    Messages:
    71
    Balance:
    486Coins
    Ratings:
    +5 / 0 / -0
    My Motion Simulator:
    Arduino, 6DOF
    I am waiting for my powered usb hub. I will get it tomorrow
    • Like Like x 1
  15. tu xiao mi

    tu xiao mi Member Gold Contributor

    Joined:
    Aug 10, 2021
    Messages:
    71
    Balance:
    486Coins
    Ratings:
    +5 / 0 / -0
    My Motion Simulator:
    Arduino, 6DOF
    my CH9102x version didn't work after I install CP2102 version
    I uncomment the DEBUG_MOTORS
    the output is
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,
    0,0,0,0,0,0,

    type "2047,2047,1047,2047,2047,2047X" in serial monitor

    1,-1,1,-1,1,-1,
    2,-2,2,-2,2,-2,
    3,-3,3,-3,3,-3,
    4,-4,4,-4,4,-4,
    5,-5,5,-5,5,-5,
    6,-6,6,-6,6,-6,
    7,-7,7,-7,7,-7,
    8,-8,8,-8,8,-8,
    9,-9,9,-9,9,-9,
    10,-10,10,-10,10,-10,
    11,-11,11,-11,11,-11,
    12,-12,12,-12,12,-12,
    13,-13,13,-13,13,-13,
    14,-14,14,-14,14,-14,
    15,-15,15,-15,15,-15,
    16,-16,16,-16,16,-16,
    17,-17,17,-17,17,-17,
    18,-18,18,-18,18,-18,
    19,-19,19,-19,19,-19,
    20,-20,20,-20,20,-20,
    21,-21,21,-21,21,-21,
    22,-22,22,-22,22,-22,
    23,-23,23,-23,23,-23,
    24,-24,24,-24,24,-24,
    25,-25,25,-25,25,-25,
    26,-26,26,-26,26,-26,
    27,-27,27,-27,27,-27,
    28,-28,28,-28,28,-28,
    29,-29,29,-29,29,-29,
    30,-30,30,-30,30,-30,
    31,-31,31,-31,31,-31,
    32,-32,32,-32,32,-32,
    33,-33,33,-33,33,-33,
    34,-34,34,-34,34,-34,
    35,-35,35,-35,35,-35,
    36,-36,36,-36,36,-36,
    37,-37,37,-37,37,-37,
    38,-38,38,-38,38,-38,
    39,-39,39,-39,39,-39,
    40,-40,40,-40,40,-40,
    41,-41,41,-41,41,-41,
    42,-42,42,-42,42,-42,
    43,-43,43,-43,43,-43,
    44,-44,44,-44,44,-44,
    45,-45,45,-45,45,-45,
    46,-46,46,-46,46,-46,
    47,-47,47,-47,47,-47,
    48,-48,48,-48,48,-48,
    49,-49,49,-49,49,-49,
    50,-50,50,-50,50,-50,
    51,-51,51,-51,51,-51,
    52,-52,52,-52,52,-52,
    53,-53,53,-53,53,-53,
    54,-54,54,-54,54,-54,
    55,-55,55,-55,55,-55,
    56,-56,56,-56,56,-56,
    57,-57,57,-57,57,-57,
    58,-58,58,-58,58,-58,
    59,-59,59,-59,59,-59,
    60,-60,60,-60,60,-60,
    61,-61,61,-61,61,-61,
    62,-62,62,-62,62,-62,
    63,-63,63,-63,63,-63,
    64,-64,64,-64,64,-64,
    65,-65,65,-65,65,-65,
    66,-66,66,-66,66,-66,
    67,-67,67,-67,67,-67,
    68,-68,68,-68,68,-68,
    69,-69,69,-69,69,-69,
    70,-70,70,-70,70,-70,
    71,-71,71,-71,71,-71,
    72,-72,72,-72,72,-72,
    73,-73,73,-73,73,-73,
    74,-74,74,-74,74,-74,
    75,-75,75,-75,75,-75,
    76,-76,76,-76,76,-76,
    77,-77,77,-77,77,-77,
    78,-78,78,-78,78,-78,
    79,-79,79,-79,79,-79,
    80,-80,80,-80,80,-80,
    81,-81,81,-81,81,-81,
    82,-82,82,-82,82,-82,
    83,-83,83,-83,83,-83,
    84,-84,84,-84,84,-84,
    85,-85,85,-85,85,-85,
    86,-86,86,-86,86,-86,
    87,-87,87,-87,87,-87,
    88,-88,88,-88,88,-88,
    89,-89,89,-89,89,-89,
    90,-90,90,-90,90,-90,
    91,-91,91,-91,91,-91,
    92,-92,92,-92,92,-92,
    93,-93,93,-93,93,-93,
    94,-94,94,-94,94,-94,
    95,-95,95,-95,95,-95,
    96,-96,96,-96,96,-96,
    97,-97,97,-97,97,-97,
    98,-98,98,-98,98,-98,
    99,-99,99,-99,99,-99,
    100,-100,100,-100,100,-100,
    101,-101,101,-101,101,-101,
    102,-102,102,-102,102,-102,
    103,-103,103,-103,103,-103,
    104,-104,104,-104,104,-104,
    105,-105,105,-105,105,-105,
    106,-106,106,-106,106,-106,
    107,-107,107,-107,107,-107,
    108,-108,108,-108,108,-108,
    109,-109,109,-109,109,-109,
    110,-110,110,-110,110,-110,
    111,-111,111,-111,111,-111,
    112,-112,112,-112,112,-112,
    113,-113,113,-113,113,-113,
    114,-114,114,-114,114,-114,
    115,-115,115,-115,115,-115,
    116,-116,116,-116,116,-116,
    117,-117,117,-117,117,-117,
    118,-118,118,-118,118,-118,
    119,-119,119,-119,119,-119,
    120,-120,120,-120,120,-120,
    121,-121,121,-121,121,-121,
    122,-122,122,-122,122,-122,
    123,-123,123,-123,123,-123,
    124,-124,124,-124,124,-124,
    125,-125,125,-125,125,-125,
    126,-126,126,-126,126,-126,
    plugin the servo p26 line to the pcb
    the output is wrong encoding:

    S⸮⸮⸮⸮⸮m⸮⸮⸮⸮⸮}⸮⸮⸮⸮w⸮9⸮⸮⸮⸮⸮⸮⸮⸮⸮⸮⸮⸮⸮⸮⸮⸮⸮9⸮}⸮⸮⸮⸮⸮⸮⸮⸮L⸮⸮⸮⸮⸮⸮⸮
  16. tu xiao mi

    tu xiao mi Member Gold Contributor

    Joined:
    Aug 10, 2021
    Messages:
    71
    Balance:
    486Coins
    Ratings:
    +5 / 0 / -0
    My Motion Simulator:
    Arduino, 6DOF
    gibber word