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Frex Type Pneumatic Sim - questions and ideas

Discussion in 'DIY Motion Simulator Projects' started by Franknstein, Jun 21, 2007.

  1. Franknstein

    Franknstein New Member

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    great news about the transistor board, am excited to build a cicuit board again too! Will just get the VM110 then.

    I found some 5/3 valves for a great price here (R450 = 45 Euro each). Check it out here: http://www.kuhnke.co.uk/datafiles/solen ... 3_iso1.pdf

    response time quote from their website: Kuhnke Series 75/76 Solenoid operated valves satisfy most pneumatic system design requirements. Valves use an air piloted solenoid system complete with a red manual over ride lever for testing circuits. Air pilots are standard throughout the line. Coil systems consume only 2.5 watts of power and operate in 15-20 ms making the valve line compatible with most electronic controller outputs.

    Seems ok....?
  2. Franknstein

    Franknstein New Member

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    the supplier says that the German made Kuhnke valves have a 25ms response time... is this ok?

    How far till completion of the transistor board?
  3. egoexpress

    egoexpress Active Member

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    Hi, the situation changed. I think you should better forget the VM110, and use a VCI in combination with the TCB instead.

    I've ordered a etched TCB test borad, and hope it arrives this week. But as I am sure that it works, you can build it already. As you may have seen, I posted the layout and part list already.

    Until you'll have built the TCB, the VCI Layout is finished, for sure. Its without any smd parts now ;)

    hmm, dont know if he really knows what he is talking about.

    You posted:
    before^^

    Dont know the brand. but I'll have a look...
  4. Franknstein

    Franknstein New Member

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    Why has things changed? What is wrong with the VM110? Where did you post the PCB?

    Thanks
    Ryan
  5. egoexpress

    egoexpress Active Member

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    Here you can download the TCB V1.1 PCB layout in English with part list.

    http://www.x-simulator.de/forum/tcb-v11 ... -t440.html

    With the VM110 is nothing wrong. You can use it as well. But I've re-layoutet the RnR 1.3 Interface without SMD parts. Its smaller and perhaps cheaper than the VM110.

    If you havent ordered the VM110 then wait just a few days more for the VCI V1.1.
    Its ready almost as well ;)
    If not, there should be no problem with the VM110 and the TCB.

    ego
  6. Franknstein

    Franknstein New Member

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    aaah, ok, i understand. Thanks very much, will look into it.

    EDIT:

    Questions:

    1. Do I need to program an EPROM for the VCM? I dont have access to one of these myself... but may know someone, where can I find the code for the programming of the EPROM?

    2. Can I use the home laser printer/iron transfer method to do the boards?

    3. Is the VCM a USB device?

    4. I just need to build the VCM and the TRANSISTOR board... no need for any relays or anything else right?

    Thanks again
  7. egoexpress

    egoexpress Active Member

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    You need a PIC with sirnonames USB interface 1.3 .hex file on it. Its the same file for both interfaces.

    Sry, I'm not familiar with PCB etching^^ I ordered one^^

    Yes it is

    Thats right...no, wait, you need valves and cylinders too ;)
  8. yobuddy

    yobuddy Well-Known Member Staff Member Moderator SimAxe Beta Tester SimTools Developer Gold Contributor

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    I think because of the small traces found in the circuit, you would be much better off going with the photo etch method.

    http://hackedgadgets.com/2006/06/24/pho ... -process/1

    I should be able to program your Pic when you get that far. Egoexpress will be receiving my test Pic this week and let me know if I’m programming them right. Then if you want you can mail me a Pic and I’ll program it for you.

    -yobuddy
  9. Franknstein

    Franknstein New Member

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    Thanks yobuddy, thats a great offer, I do know someone here that can do programming, will try that first, but if it fails, I'll let you know. thanks!

    EgoExpress: Have you had a chance to look into those Kuhnke valves for me as yet? I'd really appreciate it as the price is very good and I'd like to buy soon.

    Thanks!
    R
  10. yobuddy

    yobuddy Well-Known Member Staff Member Moderator SimAxe Beta Tester SimTools Developer Gold Contributor

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  11. Franknstein

    Franknstein New Member

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    That's a great supplier lead there, good prices, thanks! Can I ask for some help please.... I need to ask them for a quote, but for everything I will need, here is my list, but I am not sure of the details... like what kind of connecters I will need.

    I have so far:

    2 x 32x100 cylinders (enclosed tie-rod)
    4 x STC solenoid valve, 5/3 closed centre, 24volt, 1/4 / 1/8.
    1 x Maintenance unit (cheapest type), filter, oiler, regulator. AC 2000
    http://www.stcvalve.com/Air_Pressure_Regulator.htm

    Are those correct ^ ?

    Also, I need to work out how many elbows and connecters etc I need, and what type, I want the cheapest:

    What do I need from here?
    http://www.stcvalve.com/Push_In_Fitting.htm
    http://www.stcvalve.com/Stainless_Steel_Fitting.htm

    Do I need quick exhaust valves? Mufflers? Flow controls? Anything else?

    Do the valves come with adjustments on them? How do I adjust each valve for 'slow' and 'normal'? What extra hardware will I need for this?

    thanks
  12. yobuddy

    yobuddy Well-Known Member Staff Member Moderator SimAxe Beta Tester SimTools Developer Gold Contributor

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    Here is what I bought:

    1 Package - BESL N1/8 - Pkg of 10 pcs.... Flow Control Silencers
    1 Package - YU 1/4 - Pkg of 10 pcs.......Y conectors
    2 Package - MCB1/4N1/4 - Pkg of 10 pcs....Strait Conectors
    1 Roll - PU 1/4 B-100 - Roll of 100 ft…. Air Hose
    1 Package - MEB 1/4 N 1/4 - Pkg of 10 pcs…..Swivel 90deg elbow

    You may want to get some T connectors also; I was quoted prices in quantity of 10 for each type of connector.

    Hope this helps.

    -yobuddy

    The Flow Control Silencers may be a pain in the butt to set correctly for the proper speed of the valve, but we should only have to do it once.
    I can't tell you for sure as I am still working on my simulator design.
  13. Franknstein

    Franknstein New Member

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    Thanks for the details yobuddy.

    BTW guys... here is an extract from the technical PDF file on those German Made Kuhnke Valves:

    http://i25.photobucket.com/albums/c97/burisch/TECHINFO.jpg

    And I emailed the guys in the USA, here is part of his reply:

    ===================================
    Ryan;
    Sorry the technical specs were left off of the web. But anyway the pages are attached. The operating time (Pick up or drop out) is between 15 and 20 milliseconds.

    Regards,

    Bob Hobmeier
    Kuhnke Automation Inc.
    P O Box 1369
    Wayne NJ 07474
    Tel: 973-633-0690
    Fax: 973-633-7230
    email: kuhnkeusa1@aol.com
    www: kuhnkeusa.com
    =============================================

    Guys think maybe these valves will be ok? Why I am keen to use these valves, is price is good, and if I were to import those other STC valves, shipping is really expensive.
  14. egoexpress

    egoexpress Active Member

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    The Kuhnke valves seem to be ok. Do you have a supplier in your country for them? Just asking because you are complaining about the shipping costs for the STC parts.

    Make sure that you'll order a matching model. 5/3 middle closed with G1/8 connector.

    The festos have this diagram.
    [​IMG]
  15. Franknstein

    Franknstein New Member

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    Yes, Have a local supplier and price is good, and no shipping, so that why I really want these valves to be good ;)

    Thanks, I will order them.