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Hannibal's thread into DIY motion platform

Discussion in 'DIY Motion Simulator Projects' started by hannibal, Feb 15, 2019.

  1. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    Working on my pot pulley assy.. i try not to 3d print.. i dont trust my 3d print ability

    Attached Files:

  2. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    figured out why my other 3 actuators were out of alignment... slight shift at the bearing block and top plate spells unsquareness for the ball screw.
    i was able to align one for the night. to be continued.
  3. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    ugh. 5th actuator couldnt be aligned. bearing block is uneven :( :( :(
  4. SilentChill

    SilentChill Problem Maker

    Joined:
    Jul 19, 2014
    Messages:
    2,643
    Occupation:
    Railway Maintenance
    Location:
    Morecambe, Lancashire, England
    Balance:
    20,560Coins
    Ratings:
    +3,488 / 34 / -0
    My Motion Simulator:
    DC motor, Arduino, Motion platform, 6DOF
    Didn't you take out the inserts of the BK12 ? They keep it all nice and straight, just a thought ;)

    My Rig measurements

    upload_2019-6-18_18-14-5.png

    upload_2019-6-18_18-16-16.png

    upload_2019-6-18_18-16-26.png

    upload_2019-6-18_18-16-42.png
    • Winner Winner x 1
    • Informative Informative x 1
  5. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF

    Just wow... i am grateful... i honor you by making a 6dof as great as yours..

    Thank you! If u were a hot female, i would give u a big wet kiss, sir...
  6. SilentChill

    SilentChill Problem Maker

    Joined:
    Jul 19, 2014
    Messages:
    2,643
    Occupation:
    Railway Maintenance
    Location:
    Morecambe, Lancashire, England
    Balance:
    20,560Coins
    Ratings:
    +3,488 / 34 / -0
    My Motion Simulator:
    DC motor, Arduino, Motion platform, 6DOF
    Haha no make it better than mine it's a lump of junk but it keeps on going somehow !!

    Can't wait till I build a new one :)
    • Friendly Friendly x 1
  7. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    @SilentChill I dont know how old u are sir. Young maybe.. energetic.. to plan for a new build! i think i would not have made it if i started with motors for 6dof.. (i am getting old) but im sure u learned alot in process .. but i understand your joy of the build.. its like sudoku..

    In mean time my pot pulley assy looking like something

    Attached Files:

    • Like Like x 2
    Last edited: Jun 21, 2019
  8. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    Looking sexy.. but half way finished with 1... 5 more to go

    Attached Files:

    • Like Like x 3
  9. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    Started to put one power section together

    Attached Files:

    • Like Like x 1
  10. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    Fabrication of my pot pulley assemblies

    Attached Files:

  11. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    1 fully finished pot pulley assembly.. 5 to go..

    Attached Files:

    • Like Like x 2
  12. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    Just some progress. Finalized my version of the anti rotation device.
    used the nut housing which i plan to epoxy the carbon tube with, but increased the surface area by adding a PETG 3d printed 20mm ball screw spacer..

    Attached Files:

    • Like Like x 2
    Last edited: Jul 24, 2019
  13. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    One actuator ready for power.. only after i manage to finish the power section..

    Attached Files:

    • Like Like x 2
  14. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF

    a tid bit from back then..
    i didnt realize that the BK12 bearing blocks had two bearings inside of different inside diameter. one was bigger than the other. some bearing blocks i had to open them up to switch bearing placement..
  15. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    Eventually powet will be applied .. just dont know when.. :'(

    Attached Files:

    • Like Like x 2
  16. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    Building again..

    Attached Files:

    • Like Like x 1
  17. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    working on the power section.
    but i have a question..
    im following the wiring for power similar to sixdegreesoflight..

    i am just wondering why he chose to have fuse protection for just power supplies instead of both the batteries and the power supples, since one side of the fuse block has both the batteries and sabertooth connected on positive...

    @wannabeaflyer2 @SilentChill @Flymen @pmvcda any idea?

    Attached Files:

    Last edited: Sep 8, 2019
  18. wannabeaflyer2

    wannabeaflyer2 Well-Known Member

    Joined:
    Jun 12, 2015
    Messages:
    724
    Location:
    london uk
    Balance:
    8,310Coins
    Ratings:
    +953 / 7 / -0
    My Motion Simulator:
    2DOF, Arduino, Motion platform, 6DOF
    Hiya @hannibal , well I'd have to say its a choice really depending on who you see for Electrical advice , I Have both Options on my layouts ,see dodgy pictures attached ,
    One uses a Main circuit breaker between Supply and shared Controllers . On the Other SMC version I opted for Fused connections to each Sabertooth and Only Main switch for 12Vdc supply .

    Either way the thought was any Overcurrent would obviously / Hopefully trip the fuse or Switch( with resettable Fuse ) before electrical damage due to excess current could occur ..

    But again I have not run my system for a long time but electrically those configurations should have been safe and fine ..

    Attached Files:

  19. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    lol you are miles ahead of me, i havent even applied power to my build, i dont know if after 8 months of work, that my 6dof is functional... @wannabeaflyer2
    appreciate your godly 6dof wisdom!!!
  20. hannibal

    hannibal Active Member

    Joined:
    Sep 29, 2018
    Messages:
    677
    Balance:
    4,490Coins
    Ratings:
    +297 / 4 / -0
    My Motion Simulator:
    6DOF
    applied power to a sabertooth for a moment. it didnt blow up..

    Attached Files: